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FLSmidth launches FerroCer 22

Published by , Editorial Assistant
World Cement,

FLSmidth has launched its FerroCer 22, a new cost-effective solution that provides longer wear life than conventional panels.

A unique mix of panel construction combines the strength and malleability of steel with the superior abrasion resistance of ceramics. The result is a lighter weight yet stronger wear panel that is more suited to smaller lump sizes than the original FerroCer. Weighing 2.8 kg (6.1 lb) each, they are suited to areas that require light-weight panels, such as reclaimer buckets and screen boxes.

The extended wear time provided by FerroCer 22 not only provides longer life and reduces the need for shutdowns to replace them but, due to their decreased weight, they reduce the load on equipment, meaning longer overall equipment life.

The panels meet safety regulations for size and weight and can be lifted by one person. Their compact shape makes them safe and easy to install using only standard hand tools, thus improving workplace safety. Each panel attaches using a single bolt and nut. There is no need for heavy lifting or welding equipment, reducing production downtime. FerroCer 22 also offers a small environmental benefit, as there is less casting and freight involved compared to conventional wear panels. They can be used in multiple mining and cement applications, such as chutes, hoppers and bins, guide and deflector plates, feed boxes, vibrating screen boxes, and reclaimer and loader buckets.

“The onsite results from FerroCer have been impressive – frequently lasting 10 times longer than the previous market-leading solution and often beyond a full year in high material flow and high impact zones,” said Danny Baric, Global Product Line Manager – Wear Solutions FerroCer at FLSmidth. “We examined the reasons for this success and how we could use the same unique composition of multiple materials in other areas of the mine. For instance, by reducing the depth of the panel to 22 mm, compared to FerroCer’s 44 mm, we came up with a lighter-weight, more versatile panel that could meet and surpass the wear demands of areas with more abrasion or moderate impact. With FerroCer Impact and FerroCer 22, we now have two products that will cut downtime and avoid unnecessary production stoppages.”

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European cement news FLSmidth news Cement news 2018