ON DEMAND - Introducing the latest update to ECS/ProcessExpert (PXP) v9.1, the cement industry’s leading Advanced Process Control (APC) solution. Designed and refined by FLSmidth’s team of cement process experts, ECS/ProcessExpert v9.1 is packed with powerful new features that will transform the cement plant operation. Whether it is to boost productivity, cut costs, or drive sustainability, this version brings cutting-edge tools to continuously analyse, optimise, and provide insights to improve overall plant performance.
Introducing the latest update to ECS/ProcessExpert (PXP) v9.1, the cement industry’s leading Advanced Process Control (APC) solution. Designed and refined by FLSmidth’s team of cement process experts, ECS/ProcessExpert v9.1 is packed with powerful new features that will transform the cement plant operation. Whether it is to boost productivity, cut costs, or drive sustainability, this version brings cutting-edge tools to continuously analyse, optimise, and provide insights to improve overall plant performance.
Why attend this webinar?
As cement plants face increasing pressures to optimise production while meeting stringent environmental regulations, having access to advanced, automated tools has never been more critical. This webinar will give an inside look at how ECS/ProcessExpert v9.1 supports a cement plant’s operational goals by delivering next-level process stability, cost-efficiency, and environmental benefits.
Key features and innovations in ECS/ProcessExpert v9.1:
- Self-adaptive control:
One of the most exciting new features in ECS/ProcessExpert v9.1 is the introduction of self-adaptive control, developed in collaboration with Lin & Associates. This breakthrough technology allows the system to continuously adapt and predict to changing process dynamics in real-time, making automatic adjustments to optimise plant performance. The self-adaptive control mechanism can lead to a remarkable 7% increase in production, a 7% reduction in fuel and energy consumption, and a 2% reduction in CO2 emissions. By responding instantly to fluctuations in process conditions, this feature not only improves efficiency but also reduces downtime and enhances product consistency.
- Cloud-based PXP insights:
ECS/ProcessExpert v9.1 introduces the new PXP Insights module, which takes process optimisation to the Cloud. This feature allows users to access real-time data and insights from anywhere, providing an enterprise-level view of plant and equipment performance. PXP Insights supports benchmarking across multiple plants, helping identify performance gaps and opportunities for improvement. Moreover, the sustainability dashboards enable global tracking of CO2 reductions achieved through the software, giving visibility to environmental impact and supporting the organisation’s green transition efforts.
- Control-loop performance monitoring:
Effective control-loop performance is critical to plant optimisation. In ECS/ProcessExpert v9.1, we’ve introduced enhanced monitoring tools that identify underperforming control loops and diagnose issues that may be limiting performance. With these insights, plant operators can take corrective action to fine-tune controls, ensuring that every process runs at peak efficiency. This precise control not only improves the overall operation but also helps reduce wear and tear on equipment, extending the lifespan of critical assets.
Speaker
Dinesh Kumar Sampath | Global Product Manager
